CC82F 1981 & newer Club Car with single micro switch $119. Try and get the cables replaced to check if the issue is resolved. Even Though weve covered most of the important aspects of this problem, one portion is left for which most of you might still be eagerly waiting. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not Kevin's Golf Carts. This includes the switch terminals and the individual wires in the switch. Carefully remove it. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. Youll notice laboring sounds when you try to accelerate and your vehicle might misfire when you start it up. Also, waiting for call to go pick-up the 4 wheeler, so maintenance on the cart is waiting. Moving that handle from FWD to REV or REV to FWD is a chore on the forward and reverse switch and is very difficult to move! Therefore, all you have to do to remedy the situation is plug the buzzer back in and you should be good to go. Now check whether either of the switches is stuck midway. Red Hawk. . Took 2 + hours to remove the switch. The wheels are locked and the maintenance tow switch doesn't seem to work. Turn the cart ignition to on and check to see if electricity is running everywhere that it needs to. Hence, lets look into each of the possible causes in detail. Check out our Marathon inventory! Just like an electric golf cart, there is a myriad of things that can go wrong with gas-powered golf carts. Plug cable with 8-pin connector into the back of the Dash Display. Forward Reverse Rocker Switch For EZGO Electric 2003-Up TXT PDS Golf Carts By Automotive Authority LLC, Geggkake EZGO Forward and Reverse Switch Assembly Fits EZGO TXT 1994-Up Electric Golf Carts, Replaces OEM# 70578-G01, Heavy Duty Forward Reverse Switch Assembly Replaces OEM 70578-G01, Fits 1994-UP EZGO TXT Electric Golf Carts, Utility Vehicles with 36 Volt Series Drive Systems, Roykaw Golf Cart Armrest with Cup Holder for EZGO Club Car Yamaha - Upgrade Support Frame/No Drilling Required - Just Only Fit 1.0" Square Tube Frame, Goanyere EZGO TXT Forward and Reverse Switch Assembly, Golf Cart Forward and Reverse Switch for 1994-UP Electric EZGO TXT, OEM# 70578-G01, Dr.Acces EZGO Golf Cart Heavy Duty Forward and Reverse Switch Assembly for EZGO TXT 1994 to Current,Replaces# 70578-G01, Dewkake EZGO Forward and Reverse Switch Assembly, Fits 1994-UP EZGO TXT Electric Golf Carts, OEM #70578-G01, RANSOTO EZGO Forward and Reverse Switch Assembly Compatible with EZGO TXT 1994-UP Golf Cart Heavy Duty Replaces 70578-G01 73036-G01 70578G02, Roykaw EZGO Forward and Reverse Switch Assembly for Golf Cart TXT 1994-up OEM #73036G1,70578G1, Forward Reverse Rocker Switch Fits EZGO TXT PDS Electric 2003-Up Golf Carts OEM#74323-G01, Golf Cart Forward Reverse Switch Assembly for EZGO TXT 2003-up PDS, FWD REV Rocker Switch, Replace OEM 74323G01, 74323-G01, Roykaw EZGO Forward and Reverse Switch Assembly for Golf Cart 36 Volt Marathon 1989-1994.5 OEM# 25396-G2, Roykaw EZGO Marathon Forward and Reverse Switch Assembly for 36 Volt Golf Cart 1989-1994.5, Replaces OEM # 25396-G2, 21744-G1, Roykaw EZGO TXT Forward and Reverse Switch Assembly for 1994-up Golf Cart Models Replaces OEM # 73036G1,70578G1, 10L0L Heavy Duty Forward and Reverse Switch Assembly for EZGO TXT 1994-up Golf Cart, OEM #73036G1, 70578G1-36 Volt, BestAccess Golf Cart EZGO Heavy Duty Forward and Reverse Switch Assembly Fits EZGO 1994-Up TXT/Medalist and Utility Vehicles with 36 Volt Series Drive Systems OEM# 70578-G01, Roykaw EZGO Forward and Reverse Switch Assembly for Electric/2-Cycle Gas Golf Cart 1986-1993 OEM# 25396-G1,11899-G2, Roykaw EZGO Forward Reverse Rocker Switch for TXT PDS 2003-up Electric Golf Cart OEM# 74323-G01, WATERWICH Golf Cart Forward Reverse Switch Assembly Compatible with 1994 and Up EZGO TXT Electric Golf Carts 73036G01 70578G01 70578G02, FIXHAWK Forward Reverse Rocker Switch for EZGO TXT PDS Electric 2003-up Golf Carts 74323-G01, DVPARTS Forward Reverse Rocker Switch Assembly 74323-G01 74323G01 for EZGO Electric 2003-Up TXT PDS Golf Carts, Caddy Shift E-Z-GO Golf Cart Shifter, Forward-Reverse Shift Lever, Handle, Knob. $43.00. Most of the time golf carts won't work in forward or reverse due to the shift cable being broken, electrical issues, ignition switch issues, or a too low idle speed. Remove the cover of your old or damaged F/R switch. Although we can't match every price reported, we'll use your feedback to ensure that our prices remain competitive. Remember there has to be good tension on the contacts or the switch and cables will fry from heat. [The Ideal Way]. A faulty solenoid eventually fails to transfer current from the battery to all other parts of your golf. Attaching bolts were frozen with rust; had to grind one off. Sometimes, you wont be able to do either one. MSRP: $225.95 $112.95. A pre-charged resistor is needed between the solenoid contacts to keep the controller charged. Might have to compress it by the pedal itself, but should be able to do it by hand. Okay, I'll give that a try tomorrow. Golf carts come in all shapes and sizes, but most are designed for one common purpose: to get you from Point A to Point B on the golf course. link to Callaway Epic Max Driver (Specs Guide), How to Test a EZGO Forward Reverse Switch, Symptoms of a Faulty F/R Golf Cart Switch. Add to Cart. That means when you are pressing the pedal for acceleration, you are actually going through the potentiometer by pushing a rod. Product information Technical Details Additional Information Feedback Would you like to tell us about a lower price? If you're lubricating a moving electrical contact it's best to use silicone di-electric grease. I can't move it. A problem with any of these things will cause a problem with the ignition. The forward/reverse switch is self-explanatory. I was thinking the contacts in the forward / reverse switch were corroded / burnt making the movement difficult. Any suggestions on how I should approach this problem? Each of these three electrical problems is fairly involved and you shouldnt attempt to do them yourself unless you have mechanical or electrical experience. About a week ago I had it out and when I switched it from reverse to forward it was still going in reversebut after moving the lever back and forth a couple of times it went in forward again. While gasoline and oil make the engine work and run, a battery is necessary for the initial startup, and voltage is needed to make it run. Thanks a lot. 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Product ID: FR-004. Reviews. Now take the new F/R switch and follow all the above steps backward carefully making sure the wires and cables are connected to the right points. Re: Hard To Turn Forward Reverse Switch There is an adjutment lock nut on the end of the lever that is on the inside of the battery compartment. Unlike the hundreds of other types of cars on the road, the golf carts are specifically designed for use in large green meadows called a golf course. 17. What to do if your Golf Cart Battery Charger will not shut off. If you are using an SPDT switch with your DCS controller, you will also need a diode. As this little beast has batteries in it you will have to keep, Read More How To Fix Club Car Charger Not Working?Continue, Club Car DS Battery Size | Everything You Need To Know, Everything you need to know about Yamaha G29 clutch upgrade, Club Car Golf Cart Oil Type: Compatible Engine Oil For Club Car Engines, EZGO Suspension Upgrade | Improve Your Cart Riding Performance, Alltrax NPX Troubleshooting Guide With Easy Solutions, Yamaha 48 Volt Charger Troubleshooting Guide With Easy Solutions, 36 Volt Golf Cart Charger Troubleshooting Guide With Easy Solutions, How To Fix Bad Boy Buggy Solenoid Problems [Easy Solution], How To Fix EZ Go RXV Motor Brake Problems [Easy Solution]. High Performance battery cables come in 4-gauge and 2-gauge thickness. Instead, our system considers things like how recent a review is and if the reviewer bought the item on Amazon. EZGO gasoline golf carts are renowned for their high power, strong controls, and their capability of handling a large amount of wear and tear.. The first thing you can do is to lift the seat and ensure the cables are. 5770. The forward / reverse lever is very stiff. To enter diagnostics mode turn the key switch to off, move the run/tow switch to run, move the direction switch from neutral to rev 5 times. This is an easy fix replacing the forward/reverse switch is a generally inexpensive and quick repair. There are also a varying amount of other reasons it will not work as well such as the transmission has gone out. There might be a couple of deformed contacts from over-heating that are requiring so much force to rotate the switch. The batteries are charged. The melting could be due to excessive heat. Well also discuss whether or not you can fix the problem yourself or if your cart needs the help of a professional. If you are looking to convert a DCS device to a PDS switch, then yes it can be done with the right wiring and parts. In case your top cover does not fit correctly, bend the wires to fit them in. But most likey the contacts on the cam need some dieletric grease. E-Z-GO 73195G01 Forward-Reverse Switch Assembly for Tools 16. I jumped the 2 post on the new solenoid & the starter turned as starting. The new one is clean and installed correctly. Always remember that your DCS controller is by default set to forward and to move it in reverse the pack voltage needs to be applied on pin 4. There was an error retrieving your Wish Lists. There will be a screw on your carburator to do this. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-leaderboard-2','ezslot_5',119,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-leaderboard-2-0'); Your golf cart may be stuck in either forward, reverse, or in neutral and will start and rev the motor, but it will either not go anywhere, or only go in forward or reverse. There are a number of reasons why the Ezgo forward and reverse switches are indicating these issues. You must log in or register to reply here. Alongside its strong specification, it is able to bring out the full extent of its power with ease. Checking on the Run-Tow and the Forward-Reverse switch would be a smart start if your EZGO golf cart is unable to move forward or backward. We have cams, boards, and micro switches to keep your cart running. Drill a 2 1/16" hole in the dash panel for the BDI. 1. Damaged wiring will sever the electrical connection necessary to operate and a stuck accelerator will result in too much or too little gas flow to the engine. A good moly or copper anti-seize compound is better for areas that will have a large amount of friction and pressure. Your spark plugs are an extremely important component for a gas golf cart. EZGO Forward and Reverse Cam Assembly. E-Z-Go TXT Forward/Reverse Switch Assembly 48V 14-UP. The information on this website has not been verified for accuracy and should only be used for general information purposes only. Hence, looking into them indirectly fixes the issue.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-banner-1','ezslot_4',106,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-banner-1-0'); The electrical drive system should be around 36 or 48 Volt. SKU: 5081. What is the Wire Size for Golf Cart Batteries? If not, fix the wear on any of the wirings. Product Details. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[250,250],'betterplaygolf_com-medrectangle-3','ezslot_4',111,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0');While you might own a gas golf cart, there are still a number of electrical components that can malfunction. Why Wont My Gas Golf Cart Work in Forward or Reverse? Here are a few other things that you can do to test your EZGO forward reverse switch: Check all the connections and make sure each part is getting power by using the multimeter. I didn't know the switch could be lubed. This will make the replacement process that much easier. I checked the linkage between the handle and that switch and it's clear; lubricated it also. No information contained in this video shall create any express or implied warranty or guarantee of any particular result. DC-4 is a Dow Corning compound number that used to be spec'd in aerospace (maybe still is). Locate the microswitch using your cart's user manual since it can vary depending on the model. If you have gone through all of the items on this list, as a last resort, you will need to take the cart to the dealer to determine if the transmission has gone out. EZGO PDS Forward and Reverse Rocker Switch - 2000-Up. Looking for premium-quality forward and reverse switch assemblies for EZGO golf carts? Ernie loves documenting interesting facts about golf. Your recently viewed items and featured recommendations. They may have corroded inside. Greatest, EZGO Golf Cart High-Output F&R Switch (Fits 1994-Up), EZGO Golf Cart Forward and Reverse Switch Assembly Fits 1994 and Up Non DCS, Club Car Golf Cart 3-Terminal Micro Switch (Fits 1980-Up), EZGO PDS Forward and Reverse Rocker Switch (Fits 2000-Up), EZGO Marathon Golf Cart Forward/Reverse Switch (Fits 1986-1993), Club Car DS/Precedent Forward/Reverse Golf Cart Handle (Fits 1985-Up), Forward/Reverse Switch Assembly 48V for EZGO TXT Golf Cart - Fits 2014 and up, EZGO Forward and Reverse Switch Assembly Fits Select Golf Cart Models, EZGO Marathon 2 Cycle Golf Cart Forward and Reverse Switch Fits 1986 to 1993, Club Car DS Forward/Reverse Shifter Base Gas 2004-Up, EZGO Marathon Golf Cart Forward and Reverse Switch Assembly Fits 1989 to 1994.5. 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The air filter is designed to catch dust and dirt particles and keep them from infiltrating the engine which can cause serious problems. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. I'm not positive what year the changed, but your 2001 should have the neutral lock out on the back side of the shifter. This is a problem that mostly shows up after extensive use when the switch shows a significant amount of wear and tear. Pull out on the arm to bring it out of the hole it parks in, and swing it around to one side. By using the content on this website, you agree to the terms outlined in this disclaimer. ($), Shipping cost: $55.10. Same applies to my 07 workhorse, no detent for neutral. Welcome! EZGO Marathon 2 Cycle Golf Cart Forward and Reverse Switch Fits 1986 . Found a lower price? On both newer electric and gas golf carts, theres almost always a warning buzzer or bell that sounds when you go into reverse mode. Next, you will see 4 thick cables and screws. also added this-. If its malfunctioning, the golf cart may start, but when you move forward or backward it may raddle shut and shut the engine off. The main reason why a EZGO gas golf cart will not go forward is because of a locked up brake, or a faulty solenoid and accelerator. The potentiometer works as a communicator and tells the speed controller how much voltage it has to consume. 92. The E-Z-GO Forward & Reverse Switch Assembly is used with TXT & Medallist Vehicles that operate with the Drive Control System (DCS). In the Air Force we called it DC-4. If you find yourself replacing your EZGO forward and reverse switch frequently it might be necessary to upgrade to the heavy duty version which can be found in our store. Your accelerator is responsible for regulating the speed of your golf cart. If the lever isnt broken, look at your cable where it switches gears in the transmission. Unable to add item to List. No matter what the warning signal sounds like, however, you should always be able to hear it when youre in reverse. Add to cart. Consult your owners manual to learn how to increase your idle speed on your engine. Turn the maintenance switch under the switch to Tow-maintenance mode. I actually have anti-seize compound. Ensure that all the connections are tight and corrosion free. Re: Forward / Reverse lever very hard to turn. Remove them from the F/R switchboard and set aside. Easy install and works good . now my cart goes into reverse again ! Hi. Its easy to make a problem worse when trying to fix it if you dont know what youre doing. It is an easy DIY. Brief content visible, double tap to read full content. $40.95. This is my first cart and I don't know a darn thing about it. Follow the steps to reset your OBC: Turn your key switch off. You can loosen the nut a little that holds the shaft in the forward and reverse switch and it should get easier to move. Not getting the best speed while in the forward position. For example, your golf cart will have trouble starting up and shifting from one gear to another if your spark plugs are acting up. Advertisementif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-medrectangle-4','ezslot_1',104,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-medrectangle-4-0');Sometimes a faulty ignition switch delays the delivery of electrical energy causing the cart to lose power quite often. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Radar Chart Example It may not display this or other websites correctly. The dielectric grease Glen mentioned will work also. Just joined and learning the ropes here so please forgive me for resurrecting this post. Set the tow/run switch to run. The buggy doesn't go when switches, cables, brackets, and other components go faulty. Remember there has to be good tension on the contacts or the switch and cables will fry from heat. Depending on the job you perform using your Ezgo golf cart, the problem with the forward reverse switch may get quite disturbing at times. THANKS! The reason for both of these issues is likely that the buzzer has gotten unplugged or disconnected. Electric EZ GO Marathon, Medalist, TXT and RXV. When the residue builds up inside the muffler, theres a chance that it can become clogged, resulting in engine problems. Hence, looking into them indirectly fixes the issue. I think I have some. The way to test this is to turn the golf cart off and place the ends of the electrical tester on different parts of the ignition switch. Give Us A Call (800) 539-3830 Free Shipping On Orders Over $99! Another vital thing to look into after following the steps above is to look into the brakes, as sometimes failing brakes could lead to the malfunction of the forward and reverse switch on your Ezgo cart. Is there a way to make it easier to turn? if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-box-4','ezslot_2',105,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-box-4-0'); When you notice a problem due to a solenoid, you may check the battery and then replace the solenoid if needed. We need to attach these to your new F/R switch. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. AC INDUCTION MOTOR/ CONTROLLER. There are different scenarios for the Ezgo forward and reverse switch problem. Why EZGO Forward Reverse Switch is Getting Hot? You can take the forward and reverse switch apart and clean and lube the shaft. Now, how to troubleshoot the Ezgo forward reverse switch? I really appreciate your help! Ask a Specialist 1-800-401-2934 Live Chat. However, if these steps havent resolved the issue for you, then you might need to replace the entire forward reverse switch unit with the help of a mechanic or by yourself! I just replaced the forward/reverse switch, no big deal outside of corroded everything on the old one that made deinstallation a pain. Depending on the age and style of your cart there will be different types of sounds that it makes. JavaScript is disabled. Also, once the connections on Ezgo age, they get corroded, leading to connectivity problems in the switch itself. Even Though you could opt for a mechanic to do this entire process, you could even rely on this article to guide you to perform the basic troubleshooting steps yourself. As with your air filter, youll have some warning signs if your spark plugs are the problem. These fumes contain carbon monoxide, oil, and gas residue given off by the engine and its components. Sometimes the heat can be due to internal resistance in the cables. The EZGO TXT F/R switch is easy to use and quite affordable. Hence, look beneath the plastic panel housing the tow switch, near the controller for the solenoid. Use this information at your own risk. The unique-looking and high-quality golf carts Club Cars DS can run on gas or electricity. THANKS. Under NO circumstances should you attempt to fix your golf cart on your own. Add To Wish List. Is there something I need to lubricate to loosen things up? Hence, its crucial to provide your Ezgo golf cart with the proper maintenance it deserves. Be sure to subscribe to our You Tube channel for all kinds of parts and accessory installation videos. A surprisingly common problem with gas-powered golf carts is that they fail to work in forward or reverse. My name is Ernie Lo and I'm an avid golf fan! But please be very careful while handling the battery and other electronic equipment. $53.92 $ 53. In this article, were going to look at some of the most common of those issues and how to fix them. There's a black cover with a 10mm bolt thru it.Take it off an spay the whole thing with wd40.It will free up the shift lever. EZGO TXT Forward Reverse Switch Troubleshooting, How to Test Club Car Golf Cart Forward Reverse Switch, Why EZGO Golf Cart Wont Move Forward or Reverse, Why Club Car Golf Cart Wont Move Forward or Reverse, Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART), When the switch is in the reverse mode you get only a. Battery cables can go bad from age, corrosion, fraying and other reasons. This is true not only for your cart but also for all other machinery you own. If any of these connections to the forward reverse switches are loose, properly tighten them and clean the corroded connectors with lubricant spray. While removing them mark them with colors or positions (like 12 o clock, 3 o clock) so you dont make a mistake while installing the new switch. There might be quite few causes to this problem; ranging from faulty ignition switches to loose connections and dysfunctional solenoids. Quick view. Thanks. You should check your air filter every six months and replace it as needed. Youll Be Surprised! Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates, Learn more how customers reviews work on Amazon. Fixing this problem is as easy as jumping your battery. Dewkake EZGO Forward and Reverse Switch Assembly, Fits 1994-UP EZGO TXT Electric Golf Carts, OEM #70578-G01 4.2 (41) $6799 FREE delivery Fri, Mar 3 Or fastest delivery Thu, Mar 2 Only 4 left in stock - order soon. . You will likely require a professional mechanic to go in and do the troubleshooting and diagnosis of the forward reverse switch issue on your Ezgo. . When you own a golf cart, it is always good to know the basic troubleshooting methods for it as well. Unlike electric golf carts, gas carts need a muffler system to expel fumes given off from the engine. If the switch is stuck or malfunctioning, youll need to replace it to continue. Delaying a fix could prove harmful to your cart, so act fast. Pro Tip: Ensure your nuts and screws are as tight as possible. So, "if it ain't broke; don't fix it" Put it back into the cart and it operates as intended just with, what I consider, too much resistance. I had it out yesterday and it was very hard to get into reverse. A new battery cost varies widely from $200-$2000+. follow the rods under the seat.You will see where they go.I believe the the box is under the passenger side.There are some nylon rollers.They get dry an make them hard to shift.I usually spray the swivel an the rear of the shift lever as well. Studs on the motor get hot and may even melt.

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